courses
Our Training Program gives you the skills to enter into a rewarding new career in industry. . .
Radiographic Testing ( RT) Level I
Objective : Qualified to properly perform specific calibrations, examination, and evaluations for acceptance or rejection determinations according to written instruction and to record results. A Level I personnel should receive necessary instruction and supervision from a certified Level II or III individual.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Introduction to Basic Radiation Physics
- The principles of Radiographic Techniques
- Radiographic Film and Processing
- Film Handling, Loading, and Processing
- Image Quality
- Exposure Devices
- Exposure Techniques
- Fluoroscopic Techniques
- Biological Effects and Radiation Detection
- Code and Standards.
Radiographic Testing ( RT) Level II
Objective : Qualified to set up and calibrate equipment and interpret and evaluate results with respect to applicable codes, standards, and specifications. Should be thoroughly familiar with scope and limitations of methods for which qualified and should exercise assigned responsibility for on-the-job experience and guidance of trainees and Level I personnel. He should be able to organize and report the results.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Introduction to Basic Radiation Physics
- The principles of Radiographic Techniques
- Radiographic Film and Processing
- Film Handling, Loading, and Processing
- Image Quality
- Exposure Techniques
- Film Artifacts
- Categories of Discontinuities
- Welding Process
- Interpretation of Radiographs
- Radiological Safety and Radiation Detection
- Code and Standards.
Ultrasonic Testing (UT) Level I
Objective :
Ultrasonic Testing – Level I, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive Testing personnel.
After completion of Ultrasonic Testing – Level I classroom training course you will get in-depth knowledge of Ultrasonic Testing principles, sound waves, and attenuation of sound, transducers, equipment and application of Ultrasonic Testing techniques to test various product forms.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Wave modes
- Acoustic Impedance
- Reflection and Refraction
- Wave interaction & Interference UT I – A Scan
- Piezoelectric Transducer
- Ultrasonic Pulsar and Receiver
- Attenuation of sound
- Major Variables in Ultrasonic Testing
- Test Blocks and Instrument Calibration
- Straight Beam Testing
- Code and Standard.
Ultrasonic Testing (UT) Level II
Objective :
Ultrasonic Testing – Level II, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive Testing personnel.
After completion of Ultrasonic Testing – Level II classroom training course, you will get in-depth knowledge of Ultrasonic weld flaw sizing, weld inspection, discontinuity interpretation and evaluation as per ASME Sec V article 4, AWS D1.1 and application of Ultrasonic Shear Wave techniques to test welding of pipe, plate, and other various product forms.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Calibration Blocks
- Ultrasonic Straight Beam Technique UT II-Weld
- Ultrasonic Angle-Beam Examination as per ASME Sec V, Article 4
- Ultrasonic Angle-Beam Examination as per AWS D1.1
- Immersion Testing
- Ultrasonic Testing Written Procedure
- Code and Standard.
Magnetic Particle Testing (MT) Level I
Objective :
Magnetization is possible of certain materials, it is possible to find out discontinuities by using a medium (iron powder) having the magnetic attraction. Magnetic Particle Inspection is relatively easy and simple test method that can be applied at various stages of manufacturing and process.
Cracks distort the magnetic lines of force and create poles on either side of the crack. Strength depends on upon the number of interrupted lines of force. An indication of maximum size is found when magnetic lines are at right angle to the discontinuity. The Intensity of magnetization depends upon the susceptibility of the material to become magnetized
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- NDT Method Descriptions
- Introduction to Surface Testing Methods
- Introduction to the SCIENCE of Magnetism
- Your MAIN STUDY GUIDES – (Lessons 1-6)
- Types and the Sources of Most Defects
- Testing Materials & the NDT Methods used
- Glossary of Terms for Magnetic Particle
- Quick Study for Material/Processes
- Corrosion Types
- Specifications and Procedures (MPI Level I/II).
Magnetic Particle Testing (MPT) Level II
Objective :
Magnetization is possible of certain materials, it is possible to find out discontinuities by using a medium (iron powder) having the magnetic attraction. Magnetic Particle Inspection is relatively easy and simple test method that can be applied at various stages of manufacturing and process.
Cracks distort the magnetic lines of force and create poles on either side of the crack. Strength depends on upon the number of interrupted lines of force. An indication of maximum size is found when magnetic lines are at right angle to the discontinuity. The Intensity of magnetization depends upon the susceptibility of the material to become magnetized
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- NDT Method Descriptions
- Introduction to Surface Testing Methods
- Introduction to the SCIENCE of Magnetism
- Your MAIN STUDY GUIDES – (Lessons 1-6)
- Types and the Sources of Most Defects
- Testing Materials & the NDT Methods used
- Glossary of Terms for Magnetic Particle
- Quick Study for Material/Processes
- Corrosion Types
- Specifications and Procedures (MPI Level I/II).
Liquid Penetrate Testing (LPT) Level I
Objective :
Liquid Penetrant Testing – Level I & II, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189, NAS 410 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive personnel.
After completion of this liquid penetrant testing class, you will get in-depth knowledge of Physics of Liquid Penetrant Testing, materials and applications of Liquid Penetrant Testing methods to test various ferrous and nonferrous product forms for discontinuities open to the surface.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- History of Liquid Penetrant Testing
- Physics of Liquid Penetrant Testing
- Classification of Penetrant System
- Pre-cleaning & Post Cleaning
- Liquid Penetrant Processing
- Liquid Penetrant Methods
- Liquid Penetrant Testing Equipment
- Interpretation and Evaluation
- Classification of discontinuities
- Codes and Standards
Liquid Penetrate Testing (LPT) Level II
Objective :
Liquid Penetrant Testing – Level I & II, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189, NAS 410 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive personnel.
After completion of this liquid penetrant testing class, you will get in-depth knowledge of Physics of Liquid Penetrant Testing, materials and applications of Liquid Penetrant Testing methods to test various ferrous and nonferrous product forms for discontinuities open to the surface.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- History of Liquid Penetrant Testing
- Physics of Liquid Penetrant Testing
- Classification of Penetrant System
- Pre-cleaning & Post Cleaning
- Liquid Penetrant Processing
- Liquid Penetrant Methods
- Liquid Penetrant Testing Equipment
- Interpretation and Evaluation
- Classification of discontinuities
- Codes and Standards.
Visual Testing (VT) Level I
Objective :
Visual & Optical Testing – Level I & II, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive Testing personnel.
After completion of Visual & Optical Testing – Level II classroom training course, you will give get in-depth knowledge of visual and optical techniques, mechanical & optical tools, interpretation, and evaluate various product discontinuities.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Illumination
- The Human Eye
- Optical & Mechanical Aids VT II Weld
- Engineering Materials
- Welding Process
- Weld Inspection
- Welding Discontinuities
- Manufacturing Discontinuities
- Service Induced Discontinuities
- Pump, Valve, and Bolting
- WPS and PQR
- Codes and Standards.
Visual Testing (VT) Level II
Objective :
Visual & Optical Testing – Level I & II, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive Testing personnel.
After completion of Visual & Optical Testing – Level II classroom training course, you will give get in-depth knowledge of visual and optical techniques, mechanical & optical tools, interpretation, and evaluate various product discontinuities.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Illumination
- The Human Eye
- Optical & Mechanical Aids VT II Weld
- Engineering Materials
- Welding Process
- Weld Inspection
- Welding Discontinuities
- Manufacturing Discontinuities
- Service Induced Discontinuities
- Pump, Valve, and Bolting
- WPS and PQR
- Codes and Standards.
Eddy Current Testing (ET) Level I
Objective :
Eddy Current Testing – Level I, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189, NAS 410 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive Testing personnel.
After completion of eddy current testing level, I course you will get in-depth knowledge of Eddy Current principles, equipment, and application of eddy current techniques to test various product forms for conductivity, sorting of materials and surface discontinuities etc.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Introduction to Eddy Current Testing
- Electromagnetic Theory
- Eddy Current Instrumentation
- Readout Mechanism
- Eddy Current Sensing Elements
- Flux Leakage Theory
- Flux Leakage Sensing Equipment
- Calibration Standard and Procedures.
Eddy Current Testing (ET) Level II
Objective :
Eddy Current Testing – Level II, Classroom NDT training course is developed to meet the requirements of ASNT SNT-TC-1A, CP -189, NAS 410 and other equivalent standards and customer specific written practice for training and certification in this method of Non-Destructive Testing personnel.
After completion of eddy current testing level II course, you will get in-depth knowledge of Eddy Current principles, equipment and application of eddy current techniques to test various product forms for paint layer thickness, corrosion detection, and surface crack detection etc.
Education : Minimum High school or Equivalent
Experience : Experience as per section 6.3 and to be verified by the Employer.
Course Content :
- Review of Electromagnetic Theory
- Type of eddy current sensing probe
- Factor affecting Coil Impedance
- Coupling
- Signal -to- Noise Ratio
- Selection of Test Frequency
- Field Strength and its selection
- Instrument design consideration
- Electromagnetic Testing Applications
- Flux Leakage Field
- Remote field Tube Inspection
- Alternating Current Field Measurement
- Calibration Standard and Procedures.
ASNT LEVEL III PREPARATORY CLASSES
ASNT Level III Basic
Our ASNT Level III Basic Exam refresher course is designed to prepare you for exam success. Our online program covers in detail the three main components of the ASNT Level III Basic Exam.
These components are SNT-TC-1A / CP-189 comparisons and analysis to understand the various programs that establish the criteria for NDT personnel certification and their differences, materials and processes for NDT technology, and the 11 various methods which are contained in Recommended practice SNT-TC-1A.
Our ASNT Level III Basic Exam refresher course contains:
- Reading assignments
- PowerPoint presentations of key points for each chapter
- Flashcard question review
- Practice quizzes
- Video lectures for NDT math and method demonstrations
- Multiple practice final exams.
Radiographic Testing ( RT) Level III
Our ASNT Level III Radiographic Testing Exam Refresher course is designed to prepare you for exam success. Our online program covers in detail the components of Radiographic Testing.
Our ASNT Level III Radiographic Testing Exam Refresher course is interactive and engaging. It is an easy to follow and understand format that allows you to study from anywhere you have internet access. Our program is available on mobile devices such as tablets as well.
Our ASNT Level III Radiographic Testing Exam Refresher course contains:
- Reading assignments
- PowerPoint presentations of key points for each chapter
- Flashcard question review
- Practice quizzes
- Video lectures for RT math
- Multiple practice final exams
Ultrasonic Testing (UT) Level III
Our ASNT Level III Ultrasonic Testing Exam refresher course is designed to prepare you for exam success. Our online program covers in detail the components of Ultrasonic Testing.
Our ASNT Level III Ultrasonic Testing Exam refresher course is interactive and engaging. It is an easy to follow and understand format that allows you to study from anywhere you have internet access. Our program is available on mobile devices such as tablets as well.
Our ASNT Level III Ultrasonic Testing Exam refresher course contains:
- Reading assignments
- PowerPoint presentations of key points for each chapter
- Flashcard question review
- Practice quizzes
- Video lectures for UT Math
- Multiple practice final exams
Magnetic Particle Testing (MT) Level III
Our ASNT Level III Magnetic Particle Testing Exam refresher course is designed to prepare you for exam success. Our online program covers in detail the components of Magnetic Particle Testing.
Our ASNT Level III Magnetic Particle Testing Exam refresher course is interactive and engaging. It is an easy to follow and understand format that allows you to study from anywhere you have internet access. Our program is available on mobile devices such as tablets as well.
Our ASNT Level III Magnetic Particle Testing Exam refresher course contains:
- Reading assignments
- PowerPoint presentations of key points for each chapter
- Flashcard question review
- Practice quizzes
- Multiple practice final exams.
Liquid Penetrate Testing (LPT) Level III
Our ASNT Level III Liquid Penetrant Testing Exam refresher course is designed to prepare you for exam success. Our online program covers in detail the components of Liquid Penetrant Testing.
Our ASNT Level III Liquid Penetrant Testing Exam refresher course is interactive and engaging. It is an easy to follow and understand format that allows you to study from anywhere you have internet access. Our program is available on mobile devices such as tablets as well.
Our ASNT Level III Liquid Penetrant Testing Exam refresher course contains:
- Reading assignments
- PowerPoint presentations of key points for each chapter
- Flashcard question review
- Practice quizzes
- Multiple practice final exams.
Visual Testing (VT) Level III
Our ASNT Level III Visual Testing Exam refresher course is designed to prepare you for exam success. Our online program covers in detail the components of Visual Testing.
Our ASNT Level III Visual Testing Exam refresher course is interactive and engaging. It is an easy to follow and understand format that allows you to study from anywhere you have internet access. Our program is available on mobile devices such as tablets as well.
Our ASNT Level III Visual Testing Exam refresher course contains:
- Reading assignments
- PowerPoint presentations of key points for each chapter
- Flashcard question review
- Practice quizzes
- Multiple practice final exams.
CSWIP PREPARATORY CLASSES
Level I - 3.0 Visual Welding Inspector
Course Objectives :
- To identify various weld imperfections (defects).
- To understand the relevant welding technology related to visual inspection.
- To understand the need for documentation in welding.
- To be aware of codes and standards related to inspection requirements.
- To carry out inspection of parent materials and consumables.
- To carry out visual inspection of welds, report on them and assess their compliance with specified acceptance criteria.
- To pass the CSWIP 3.0 Visual Welding Inspector qualification.
Suitable for :
This course is also available with a practical module: CSWIP 3.0 Plus – Visual Welding Inspector with Practical Module (4 days).
Course Content :
Additional Information :
In addition, candidates must comply with Clause 1.3.4 of CSWIP document WI-6-92 available at www.cswiptrainingindia.com
Level II - 3.1 Welding Inspector
Course Objectives :
- To understand factors which influence the quality of fusion welds in steels.
- To recognize characteristics of commonly used welding processes in relation to quality control.
- To interpret drawing instructions and symbols to ensure that specifications are met.
- To set up and report on inspection of welds, microsections and other mechanical tests.
- To assess and report on welds to acceptance levels.
- To confirm that incoming material meets stipulated requirements and recognize the effects on weld quality of departure from specification.
- To be in a position to pass the Welding Inspector – Level 2 examinations.
Suitable for :
Those with little or no previous welding experience are advised to attend the Certificate in Visual Inspection of Welds course to prepare for this course.
Course Content :
Additional Information :
ENTRY REQUIREMENTS:
- Welding Inspector for a minimum of 3 years with experience related to the duties and responsibilities listed in Clause 1.2.2 of CSWIP document WI-6-92, under qualified supervision, independently verified OR.
- Certified Visual Welding Inspector (Level 1) for a minimum of 2 years with job responsibilities in the areas listed in 1.2.1 and 1.2.2 of CSWIP document WI-6-92 OR.
- Welding Instructor or Welding Foreman/Supervisor for a minimum of 5 years.
Level III - 3.2 Senior Welding Inspector
Course Objectives :
- To understand the various facets of welding inspection and quality control.
- To assess the validity of a welding procedure.
- To recognize origins of weld defects.
- To interpret features of a fracture surface and prepare detailed reports.
- To scrutinize and correct inspection reports.
- To plan, organize and supervise use of skilled inspectors and NDT personnel.
- To conduct pre-, during and post welding audits.
- To be in a position to pass the relevant examination.
Suitable for :
It is the responsibility of the examination candidates to either hold CSWIP Welding Inspector 3.1 or consider attending the Welding Inspector course and examination (WIS5E) prior to this course/examination.
Course Content :
Additional Information :
- Enrolment on this course does not constitute reservation of an examination. All courses may be followed by a CSWIP Welding Inspector examination for candidates with appropriate experience as specified in CSWIP document WI-6-92. See CSWIP document available for download from the CSWIP website.
- Although this course covers most of the syllabus for the examination it does not include training in interpretation of radiographs. Examination candidates who do not possess a current CSWIP or PCN Radiographic Interpreter’s certificate should attend the Interpretation of Radiographs – Part B (light and dense metal welds) course and examination.
ENTRY REQUIREMENTS :
- Certified Welding Inspector (Level 2) for a minimum of 2 years with job responsibilities in the areas listed in 1.2.1, 1.2.2 and 1.2.3 of CSWIP document WI-6-92 OR
- 5 years’ authenticated experience related to the duties and responsibilities listed in Clause 1.2.3, independently verified.
In addition to the above, candidates must comply with Clause 1.3.4 of document WI-6-92 available at www.cswiptrainingindia.com.
API PREPARATORY CLASSES
API 570 - Piping Inspector Program
COURSE OBJECTIVES :
This course has been designed to train individuals who are interested in obtaining the API 570 Piping Inspector Certification, as well as those who are seeking broad knowledge base relating to maintenance, inspection, alteration and repair of in-service metallic piping systems , understanding of ASME B 31.3 and IX code requirements. The course material contains specially designed INDTT course booklet & sets of Open & closed book questions & classroom exercises.
WHO SHOULD ATTEND :
Engineers, Inspectors Designers & operating persons in the oil, gas and petrochemical industry. Those seeking better understanding of use of codes and standards in piping industries, knowledge of design criteria, repairs alteration and understanding al in service inspection & test requirements.
CODES COVERED :
API Publications:
- API Standard 570 – Inspection, Repair, Alteration, and Rerating of In-Service Piping Systems
- API RP 571, Damage mechanisms Affecting Fixed equipment in the Refining Industry
- API Recommended Practice 574 – Inspection Practices for Piping System Components
- API RP 577, Welding Inspection and Metallurgy
- API Recommended Practice 578 – Material Verification Program for New and Existing Alloy Piping Systems
ASME (American Society of Mechanical Engineers) Publications:
- Boiler and Pressure Vessel Code:
- Section V, Nondestructive Examination, and
- Section IX, Welding and brazing Qualifications
- B16.5, Pipe Flanges and Flanged Fittings
- B31.3, Process Piping
TOPICS INCLUDE :
- Corrosion rates and inspection intervals
- Weld joint quality factors , Casting quality factors & increased joint quality factors related calculations
- Calculating pressure design thickness for a straight pipe & permanent blank .
- Pressure testing hydrostatic leak testing, pneumatic leak testing & calculations
- Calculation of minimum metal temperature exempted from impact testing & charpy v-notch impact values .
- Preheating and heat treatment requirements, weld sizes requiring preheating and/or heat treatment. holding time, holding temperature, and brinell hardness & thermal expansion calculations
- Calculation of minimum wall thickness & working pressures for flanges, dimensions of flanges , Maximum Working Pressure of a flange at design temperature, flange material and flange class.
- Minimum required thickness of a permanent blank (asme b31.3, par. 304.5.3)
API 510 Pressure Vessel Inspector Program
COURSE OBJECTIVES :
This course has been designed to train individuals who are interested in obtaining the API 510 Pressure Vessel Inspector Certification, as well as those who are seeking a better understanding of ASME Section VIII and IX code requirements. The course material contains specially designed INDTT course booklet & sets of Open & closed book questions & classroom exercises that have been constantly updated and proven to be valuable for success over the past many years.
WHO SHOULD ATTEND :
Engineers, Inspectors Designers & operating persons in the oil, gas and petrochemical industry. Those seeking better understanding of use of codes and standards in piping industries, knowledge of design criteria, repairs alteration and understanding al in service inspection & test requirements.
CODES COVERED :
- API-510, Pressure Vessel Inspection Code – Maintenance Inspection, Rating, Repair and Alteration
- API 571, Damage Mechnisms Affecting Fixed Equipment in the Refining Industry
- API 572, Inspection of Pressure Vessels
- API 576, Inpection of Pressure-Relieving Devices
- API 577, Welding Inspection and Mettallurgy
- ASME, Boiler and Pressure Vessel Code
- ASME Section V
- ASME Section VIII
- ASME Section IX
TOPICS INCLUDE :
- Head and Shell Calculations
- Hydrostatic Test Pressure Calculations
- Reinforcement Calculations
- Shell External Pressure Calculations
- Impact Test Requirements and Determination
- Development and Review of Welding Documentation
- NDE Requirements
- API 510, API 572, API 571, API 576, API 577, ASME Sec V, ASME Sec IX & ASME Sec VIII Div I
QAQC TRAINING
Mechanical QAQC - Training and Certification
COURSE SYLLABUS :
- Introduction to mechanical QA/QC
- Duties and responsibility
- Codes and standards
- Product technology
- Isometric diagrams
- Metallurgy
- Materials heat treatment
- Defectology
- Destructive testing
- Non destructive testing
- Loads and stress
- Report and documents
- Calibrations
- Safety measurement
- Quality tools.
Piping QAQC - Training and Certification
COURSE SYLLABUS :
- Introduction of piping QA/QC
- International codes and standards
- Concept involved in piping design
- Procedure and classification of pipes and equipment
- Isometric diagram ,PFD,P & ID
- Classification of flanges and valves
- Duties of welding QC-piping
- Quality procedure and documentation
- Piping test procedure (hydro test) and inspection
- Brief explanation of document compiling.